EMAIL:
sales@longhuamachine.com
TELL/whatsapp:
+86-18905522221 
English English 
| Quantity: | |
|---|---|
Custom-engineered cold-chamber die casting machine exclusively for aluminum alloy motor parts (stator housings, rotor cores, end caps, etc.), tailored to motor heat dissipation and assembly precision needs.
Adjustable clamping force (160T-800T) to match small fractional-horsepower motors (1HP) and large industrial motors (50HP).
Integrates motor-specific cavity design (optimized for heat dissipation fins and bearing seat alignment) and semi/full automation options.
Achieves ±0.03mm dimensional accuracy for motor part assembly (critical for stator-rotor clearance) and 30-50 second cycle time for high-volume production.
Compatible with aluminum alloys (ADC12, A380, A356) — ideal for motor parts requiring lightweight, high-strength, and corrosion resistance.
Complies with industrial standards (ISO 9001, IATF 16949 for automotive motors) and supports global B2B export (CE, RoHS).
Motor-Specific Customization Cuts Rejection Rates by 70%: We design mold cavities optimized for motor parts—e.g., stator housings with 0.5mm-thin heat dissipation fins (preventing overheating) and rotor cores with ±0.02mm bearing seat alignment (critical for low-noise motor operation). A Chinese motor factory producing 5,000 3HP motors/month reduced rejection rates from 15% to 4%, saving 1,320kg of aluminum annually (worth $2,640). We also customize injection parameters: slower speed for thin fins (avoids underfilling) and higher pressure for bearing seats (ensures density)—adjustments generic machines can’t match.
Precision Injection Ensures Motor Assembly Compatibility: Uses a servo-driven injection system (4,500N force) with dual PID temperature control (±0.5℃ stability for molten aluminum 650-720℃). This delivers ±0.03mm dimensional accuracy—so motor stator and rotor clearances stay within 0.1mm (required for efficient power transfer). A German automotive motor supplier reported 99.2% of parts fit perfectly with windings (vs. 91% with generic machines), reducing assembly time by 20% and avoiding $8,000/month in rework. The injection unit also has a viscosity sensor that adjusts pressure for different aluminum alloys (e.g., A356 for high-strength motor end caps).
Flexible Automation Adapts to Motor Production Volumes: Offers semi-automatic (manual loading + auto-injection) and full-automatic (auto-feeding + robotic retrieval) options. For small-batch custom motors (100-500 pieces), semi-automatic mode cuts equipment costs by 30%. For high-volume standard motors (10,000+ pieces), full automation replaces 4 workers with 1 operator, cutting monthly labor costs from \(12,000 to \)3,000. A U.S. fractional-horsepower motor factory used full automation to increase output by 40% (from 8,000 to 11,200 motors/month) without adding shifts.
Energy Efficiency Lowers Motor Production Costs: Equips a variable-frequency motor (95% energy conversion rate) for clamping and injection—reducing power consumption by 22% compared to fixed-speed machines. The heat recovery system redirects excess injection heat to preheat aluminum ingots, shortening melting time by 18% (from 35 minutes to 29 minutes). A Brazilian motor manufacturer running 3 machines cut monthly electricity bills by \(540, achieving full ROI in 16 months. For motor parts requiring post-casting heat treatment, we integrate a built-in annealing module—saving \)10,000 in separate equipment costs.
Quick Recipe Switching Supports Multi-Motor Production: The Siemens PLC stores 80+ motor-specific recipes (e.g., “1HP Stator,” “10HP Rotor”). Switching between recipes takes 12 minutes (vs. 8 hours for generic machines) — critical for factories producing multiple motor models. A Indian motor supplier with 12 product lines reduced changeover downtime by 98%, handling 3x more orders without extra equipment. The HMI also displays real-time motor part counts and rejection rates—helping managers track production for just-in-time delivery.
| Parameter Name | Specification |
| Machine Type | Custom Cold-Chamber Die Casting Machine (Aluminium Alloy Motor Focus) |
| Clamping Force | 160T-800T (Adjustable, 10T Increments) |
| Maximum Mold Thickness | 550mm |
| Minimum Mold Thickness | 180mm |
| Injection Unit Type | Servo-Driven Horizontal Injection |
| Injection Force | 4,500N |
| Injection Speed | 0.3-4.5m/s (Stepless Adjustment, Motor Part-Optimized) |
| Molten Aluminium Temperature Range | 650-720℃ |
| Temperature Control Precision | ±0.5℃ (Dual PID) |
| Cycle Time | 30-50 Seconds (Depends on Motor Part Size: 1HP→30s, 50HP→50s) |
| Dimensional Accuracy | ±0.03mm |
| Applicable Aluminium Alloys | ADC12 (motor housings), A380 (rotor cores), A356 (high-strength end caps) |
| Compatible Motor Parts | Stator Housings, Rotor Cores, Motor End Caps, Bearing Seats (1HP-50HP) |
| Automation Level | Semi-Automatic / Full-Automatic (Optional) |
| Control System | Siemens S7-1500 PLC + 12-Inch HMI Touchscreen (Recipe Storage: 80+) |
| Communication Protocols | Modbus-TCP, OPC UA (MES Integration) |
| Power Supply | 380V/50Hz (3-Phase), 60kW (160T) - 120kW (800T) |
| Water Consumption | 120L/h (160T) - 200L/h (800T), Closed-Loop Cooling |
| Dimensions (L×W×H) | 5800×2600×3000mm (160T) - 8200×3200×3500mm (800T) |
| Net Weight | 9,500kg (160T) - 18,000kg (800T) |
| Certifications | ISO 9001, IATF 16949 (Automotive Motors), CE (EN 60204), RoHS |
| Warranty | 2.5 Years (Machine Frame/Injection Unit); 1.5 Years (Automated Components) |
Fractional-Horsepower Motors (1HP-5HP, e.g., Household Appliance Motors): Ideal for 160T-250T clamping force—producing small stator housings (100×80×50mm) with thin heat fins (0.5mm). A Chinese household appliance supplier uses 2 160T machines to make 15,000 fan motor housings/month, with 99.5% pass rate (vs. 92% before). The auto-deburring feature eliminates flash on fin edges, avoiding damage to motor windings during assembly.
Industrial Motors (10HP-30HP, e.g., Pump/Compressor Motors): Perfect for 300T-500T clamping force—casting heavy-duty rotor cores (3kg) with dense metal structure (preventing vibration). A German industrial motor factory reduced rotor core rejection rates from 12% to 3%, saving $14,400/year in aluminum scrap. The machine’s heat recovery system cuts melting time, supporting 24/7 production for high-demand industrial motors.
Automotive Motors (e.g., EV Auxiliary Motors): Suitable for 500T-800T clamping force—producing motor end caps with precise bearing seats (±0.02mm accuracy) for low-noise operation. A U.S. EV supplier meets Tesla’s strict standards (IATF 16949) using 2 600T machines, with zero rejected parts in 6 months. The machine’s MES integration tracks every end cap’s production data, enabling full traceability.
Custom Specialty Motors (e.g., Medical Equipment Motors): The 80+ recipe storage and quick changeover (12 minutes) support small-batch custom motors (50-500 pieces). A European medical device manufacturer produces 12 custom motor models with 1 machine, reducing equipment costs by $200,000 (no need for 3 separate machines). The machine’s precision ensures motor parts meet medical safety standards (low electromagnetic interference).
Motor Part Needs Assessment (3-4 Days):
Our engineers review your motor part 3D models (STEP/IGES) and production goals (volume, alloy type, motor HP range).
We analyze critical motor requirements: heat dissipation (fin design), bearing alignment (seat precision), and material strength (alloy selection).
Example: For a 20HP industrial motor rotor, we recommended A380 alloy and optimized cavity cooling to prevent shrinkage in thick sections.
Motor-Specific Design & Simulation (7-10 Days):
Create 3D machine and mold designs (cavity optimization for motor parts) using SolidWorks.
Run flow simulation to test molten aluminum filling (avoids air bubbles in motor bearing seats) and thermal simulation to ensure even cooling.
Share design drawings with your team for feedback—adjust cavity dimensions or injection parameters as needed.
Component Selection for Motor Production (5-6 Days):
Choose clamping force (160T-800T) based on motor part weight (1HP→160T, 50HP→800T).
Select automation level (semi/full) and add-ons (e.g., annealing module for heat-treated motor parts).
Source motor-compatible components: high-precision servo motors for injection, heat-resistant mold steel (H13) for cavity inserts.
Manufacturing & Motor Part Testing (12-15 Days):
Build the machine and install custom mold inserts (for your motor parts).
Conduct test runs using your aluminum alloy—produce 100 sample motor parts and inspect via CMM (coordinate measuring machine) for precision.
Adjust parameters (injection speed, temperature) until samples meet your motor assembly standards (e.g., ±0.03mm bearing seat accuracy).
On-Site Installation & Calibration (2-3 Days):
Deliver and install the machine in your workshop—align with existing motor production lines (e.g., winding stations, assembly areas).
Calibrate clamping force and injection pressure for your specific motor parts—ensure consistent production from day one.
Training & Handover (1-2 Days):
Train your operators on recipe setup (motor part selection), parameter adjustment, and basic maintenance.
Provide a motor production manual (includes troubleshooting tips for common issues like fin underfilling).
Conduct a final test run—produce 500 motor parts with your team to confirm efficiency and quality.
Pre-Delivery Testing:
Each machine undergoes 200-hour continuous test runs (producing your motor parts) to verify cycle time, precision, and component reliability.
Mold clamping force is calibrated via load cells (accuracy ±0.5%)—critical for consistent motor part density.
Material & Component Quality:
H13 die steel for mold inserts (52-54 HRC hardness) is inspected via ultrasonic testing (UT) to detect internal cracks.
Electrical components (PLC, servo motors) are sourced from certified suppliers (Siemens, Fanuc) with traceable MTRs.
Certifications for Motor Industry:
Full compliance with ISO 9001 (quality management) and IATF 16949 (automotive motor quality).
For export markets: CE (EN 60204 electrical safety), RoHS (restricted substances), and UL (for North American motor manufacturers).
Post-Delivery Validation:
We provide 1 week of on-site support after handover—adjusting parameters to ensure 99%+ motor part pass rate.
For automotive motor clients, we assist with customer audits (e.g., Tesla, Ford) by providing process records and test data.
Daily Pre-Operation Checks (5 Minutes):
Inspect aluminum ingot quality: Ensure no impurities (e.g., iron) that cause motor part defects—use a magnet to test (aluminum is non-magnetic).
Check cooling water flow: Verify 120-200L/h (matches machine tonnage)—low flow causes overheating and motor part warping.
Test recipe recall: Load your most common motor recipe (e.g., “5HP Stator”) to confirm parameters load correctly.
Inspect robot grippers: For full-automatic models, check rubber pads for wear—replace if 30% worn to avoid motor part damage.
Weekly Maintenance (1.5 Hours):
Clean mold cavities: Use a brass brush to remove aluminum residue from heat dissipation fins—avoid steel brushes that scratch cavity surfaces.
Lubricate clamping toggles: Apply high-temperature grease (provided) to 4 toggle joints—prevents wear and ensures smooth mold closing.
Calibrate temperature sensors: Use a portable thermocouple to verify molten aluminum temperature (±0.5℃ deviation allowed).
Monthly Maintenance (3 Hours):
Inspect injection unit: Check for aluminum buildup on the nozzle—clean with a wire brush and adjust nozzle tip if wear is >0.2mm.
Backup motor recipes: Export recipes to a USB drive—prevents data loss from PLC failure.
Test emergency stops: Press all 4 emergency stops (HMI, mold area, feeder, robot) to confirm machine shuts down within 0.3 seconds.
Warranty Coverage:
2.5-year warranty for machine frame and injection unit (covers manufacturing defects); 1.5-year warranty for automated components (robot, feeder).
For motor mold inserts: 1-year warranty against wear—replace free if cavity precision degrades beyond ±0.05mm.
24/7 Motor-Specific Support:
Our team of 5 engineers has 8+ years of aluminum motor die-casting experience—they can troubleshoot motor part issues (e.g., fin underfilling, bearing seat misalignment) via phone/WhatsApp/video call.
For urgent issues (e.g., machine down during motor order rush), we respond within 25 minutes—85% of problems resolved remotely in 1 hour.
Motor Part Spare Parts:
Stock motor-specific spare parts (mold inserts for common motor HP, robot grippers for stator/rotor) in 3 regional warehouses (China, Germany, U.S.).
24-hour delivery for critical parts— a Mexican motor factory received replacement stator mold inserts in 16 hours, minimizing downtime to 2 hours.
Motor Production Training:
Free 3-day on-site training for your team—covers recipe optimization for new motor models, troubleshooting fin defects, and maximizing energy efficiency.
A Thai motor factory’s team reduced error-related downtime by 65% after training, mastering skills like “adjusting injection speed for thin motor fins.”
Specialization in Aluminum Alloy Motor Die Casting: We don’t make generic machines—we focus exclusively on motor part production. Our R&D team works with 30+ motor manufacturers yearly, understanding unique needs like heat dissipation and bearing alignment. We hold 3 patents for motor-specific die casting (e.g., optimized cavity cooling for motor fins).
Proven Track Record with Motor Brands: Over 250 motor manufacturers in 38 countries use our machines, including suppliers to Tesla, Siemens, and GE. A Chinese EV motor supplier increased annual revenue by $3M after using 4 of our machines to meet Tesla’s demand—they’ve renewed their contract for 4 consecutive years.
Transparent ROI for Motor Production: We provide a customized ROI calculator (based on your motor volume, labor costs, and rejection rates). Most motor manufacturers recoup investment in 14-18 months—for a factory with 2 300T machines, this means $192,000 in 5-year savings (labor + scrap + energy).
Motor Industry Compliance Expertise: We handle all regulatory paperwork for motor exports—from IATF 16949 for automotive motors to UL for North America. A Canadian motor manufacturer used our documentation to enter the U.S. market, increasing exports by 40%.
Flexible Lead Times for Motor Demand: Standard motor-focused machines (160T-500T) are in stock (delivery 7-10 days). Custom 800T machines take 25 days—40% faster than competitors (40+ days). A Indian motor factory received 2 custom 600T machines in 22 days, meeting a rush order for 50,000 industrial motors.
Q1: Will this machine work with our existing motor mold (for 10HP stator housings) from a 300T generic die casting machine?
Q2: How long does it take to switch between producing a 5HP rotor and a 20HP stator?
Q3: Can the machine operate in a dusty motor workshop (aluminum dust from winding processes)?
Q4: Does the machine integrate with our SAP MES system to track motor part production for just-in-time delivery?
Custom-engineered cold-chamber die casting machine exclusively for aluminum alloy motor parts (stator housings, rotor cores, end caps, etc.), tailored to motor heat dissipation and assembly precision needs.
Adjustable clamping force (160T-800T) to match small fractional-horsepower motors (1HP) and large industrial motors (50HP).
Integrates motor-specific cavity design (optimized for heat dissipation fins and bearing seat alignment) and semi/full automation options.
Achieves ±0.03mm dimensional accuracy for motor part assembly (critical for stator-rotor clearance) and 30-50 second cycle time for high-volume production.
Compatible with aluminum alloys (ADC12, A380, A356) — ideal for motor parts requiring lightweight, high-strength, and corrosion resistance.
Complies with industrial standards (ISO 9001, IATF 16949 for automotive motors) and supports global B2B export (CE, RoHS).
Motor-Specific Customization Cuts Rejection Rates by 70%: We design mold cavities optimized for motor parts—e.g., stator housings with 0.5mm-thin heat dissipation fins (preventing overheating) and rotor cores with ±0.02mm bearing seat alignment (critical for low-noise motor operation). A Chinese motor factory producing 5,000 3HP motors/month reduced rejection rates from 15% to 4%, saving 1,320kg of aluminum annually (worth $2,640). We also customize injection parameters: slower speed for thin fins (avoids underfilling) and higher pressure for bearing seats (ensures density)—adjustments generic machines can’t match.
Precision Injection Ensures Motor Assembly Compatibility: Uses a servo-driven injection system (4,500N force) with dual PID temperature control (±0.5℃ stability for molten aluminum 650-720℃). This delivers ±0.03mm dimensional accuracy—so motor stator and rotor clearances stay within 0.1mm (required for efficient power transfer). A German automotive motor supplier reported 99.2% of parts fit perfectly with windings (vs. 91% with generic machines), reducing assembly time by 20% and avoiding $8,000/month in rework. The injection unit also has a viscosity sensor that adjusts pressure for different aluminum alloys (e.g., A356 for high-strength motor end caps).
Flexible Automation Adapts to Motor Production Volumes: Offers semi-automatic (manual loading + auto-injection) and full-automatic (auto-feeding + robotic retrieval) options. For small-batch custom motors (100-500 pieces), semi-automatic mode cuts equipment costs by 30%. For high-volume standard motors (10,000+ pieces), full automation replaces 4 workers with 1 operator, cutting monthly labor costs from \(12,000 to \)3,000. A U.S. fractional-horsepower motor factory used full automation to increase output by 40% (from 8,000 to 11,200 motors/month) without adding shifts.
Energy Efficiency Lowers Motor Production Costs: Equips a variable-frequency motor (95% energy conversion rate) for clamping and injection—reducing power consumption by 22% compared to fixed-speed machines. The heat recovery system redirects excess injection heat to preheat aluminum ingots, shortening melting time by 18% (from 35 minutes to 29 minutes). A Brazilian motor manufacturer running 3 machines cut monthly electricity bills by \(540, achieving full ROI in 16 months. For motor parts requiring post-casting heat treatment, we integrate a built-in annealing module—saving \)10,000 in separate equipment costs.
Quick Recipe Switching Supports Multi-Motor Production: The Siemens PLC stores 80+ motor-specific recipes (e.g., “1HP Stator,” “10HP Rotor”). Switching between recipes takes 12 minutes (vs. 8 hours for generic machines) — critical for factories producing multiple motor models. A Indian motor supplier with 12 product lines reduced changeover downtime by 98%, handling 3x more orders without extra equipment. The HMI also displays real-time motor part counts and rejection rates—helping managers track production for just-in-time delivery.
| Parameter Name | Specification |
| Machine Type | Custom Cold-Chamber Die Casting Machine (Aluminium Alloy Motor Focus) |
| Clamping Force | 160T-800T (Adjustable, 10T Increments) |
| Maximum Mold Thickness | 550mm |
| Minimum Mold Thickness | 180mm |
| Injection Unit Type | Servo-Driven Horizontal Injection |
| Injection Force | 4,500N |
| Injection Speed | 0.3-4.5m/s (Stepless Adjustment, Motor Part-Optimized) |
| Molten Aluminium Temperature Range | 650-720℃ |
| Temperature Control Precision | ±0.5℃ (Dual PID) |
| Cycle Time | 30-50 Seconds (Depends on Motor Part Size: 1HP→30s, 50HP→50s) |
| Dimensional Accuracy | ±0.03mm |
| Applicable Aluminium Alloys | ADC12 (motor housings), A380 (rotor cores), A356 (high-strength end caps) |
| Compatible Motor Parts | Stator Housings, Rotor Cores, Motor End Caps, Bearing Seats (1HP-50HP) |
| Automation Level | Semi-Automatic / Full-Automatic (Optional) |
| Control System | Siemens S7-1500 PLC + 12-Inch HMI Touchscreen (Recipe Storage: 80+) |
| Communication Protocols | Modbus-TCP, OPC UA (MES Integration) |
| Power Supply | 380V/50Hz (3-Phase), 60kW (160T) - 120kW (800T) |
| Water Consumption | 120L/h (160T) - 200L/h (800T), Closed-Loop Cooling |
| Dimensions (L×W×H) | 5800×2600×3000mm (160T) - 8200×3200×3500mm (800T) |
| Net Weight | 9,500kg (160T) - 18,000kg (800T) |
| Certifications | ISO 9001, IATF 16949 (Automotive Motors), CE (EN 60204), RoHS |
| Warranty | 2.5 Years (Machine Frame/Injection Unit); 1.5 Years (Automated Components) |
Fractional-Horsepower Motors (1HP-5HP, e.g., Household Appliance Motors): Ideal for 160T-250T clamping force—producing small stator housings (100×80×50mm) with thin heat fins (0.5mm). A Chinese household appliance supplier uses 2 160T machines to make 15,000 fan motor housings/month, with 99.5% pass rate (vs. 92% before). The auto-deburring feature eliminates flash on fin edges, avoiding damage to motor windings during assembly.
Industrial Motors (10HP-30HP, e.g., Pump/Compressor Motors): Perfect for 300T-500T clamping force—casting heavy-duty rotor cores (3kg) with dense metal structure (preventing vibration). A German industrial motor factory reduced rotor core rejection rates from 12% to 3%, saving $14,400/year in aluminum scrap. The machine’s heat recovery system cuts melting time, supporting 24/7 production for high-demand industrial motors.
Automotive Motors (e.g., EV Auxiliary Motors): Suitable for 500T-800T clamping force—producing motor end caps with precise bearing seats (±0.02mm accuracy) for low-noise operation. A U.S. EV supplier meets Tesla’s strict standards (IATF 16949) using 2 600T machines, with zero rejected parts in 6 months. The machine’s MES integration tracks every end cap’s production data, enabling full traceability.
Custom Specialty Motors (e.g., Medical Equipment Motors): The 80+ recipe storage and quick changeover (12 minutes) support small-batch custom motors (50-500 pieces). A European medical device manufacturer produces 12 custom motor models with 1 machine, reducing equipment costs by $200,000 (no need for 3 separate machines). The machine’s precision ensures motor parts meet medical safety standards (low electromagnetic interference).
Motor Part Needs Assessment (3-4 Days):
Our engineers review your motor part 3D models (STEP/IGES) and production goals (volume, alloy type, motor HP range).
We analyze critical motor requirements: heat dissipation (fin design), bearing alignment (seat precision), and material strength (alloy selection).
Example: For a 20HP industrial motor rotor, we recommended A380 alloy and optimized cavity cooling to prevent shrinkage in thick sections.
Motor-Specific Design & Simulation (7-10 Days):
Create 3D machine and mold designs (cavity optimization for motor parts) using SolidWorks.
Run flow simulation to test molten aluminum filling (avoids air bubbles in motor bearing seats) and thermal simulation to ensure even cooling.
Share design drawings with your team for feedback—adjust cavity dimensions or injection parameters as needed.
Component Selection for Motor Production (5-6 Days):
Choose clamping force (160T-800T) based on motor part weight (1HP→160T, 50HP→800T).
Select automation level (semi/full) and add-ons (e.g., annealing module for heat-treated motor parts).
Source motor-compatible components: high-precision servo motors for injection, heat-resistant mold steel (H13) for cavity inserts.
Manufacturing & Motor Part Testing (12-15 Days):
Build the machine and install custom mold inserts (for your motor parts).
Conduct test runs using your aluminum alloy—produce 100 sample motor parts and inspect via CMM (coordinate measuring machine) for precision.
Adjust parameters (injection speed, temperature) until samples meet your motor assembly standards (e.g., ±0.03mm bearing seat accuracy).
On-Site Installation & Calibration (2-3 Days):
Deliver and install the machine in your workshop—align with existing motor production lines (e.g., winding stations, assembly areas).
Calibrate clamping force and injection pressure for your specific motor parts—ensure consistent production from day one.
Training & Handover (1-2 Days):
Train your operators on recipe setup (motor part selection), parameter adjustment, and basic maintenance.
Provide a motor production manual (includes troubleshooting tips for common issues like fin underfilling).
Conduct a final test run—produce 500 motor parts with your team to confirm efficiency and quality.
Pre-Delivery Testing:
Each machine undergoes 200-hour continuous test runs (producing your motor parts) to verify cycle time, precision, and component reliability.
Mold clamping force is calibrated via load cells (accuracy ±0.5%)—critical for consistent motor part density.
Material & Component Quality:
H13 die steel for mold inserts (52-54 HRC hardness) is inspected via ultrasonic testing (UT) to detect internal cracks.
Electrical components (PLC, servo motors) are sourced from certified suppliers (Siemens, Fanuc) with traceable MTRs.
Certifications for Motor Industry:
Full compliance with ISO 9001 (quality management) and IATF 16949 (automotive motor quality).
For export markets: CE (EN 60204 electrical safety), RoHS (restricted substances), and UL (for North American motor manufacturers).
Post-Delivery Validation:
We provide 1 week of on-site support after handover—adjusting parameters to ensure 99%+ motor part pass rate.
For automotive motor clients, we assist with customer audits (e.g., Tesla, Ford) by providing process records and test data.
Daily Pre-Operation Checks (5 Minutes):
Inspect aluminum ingot quality: Ensure no impurities (e.g., iron) that cause motor part defects—use a magnet to test (aluminum is non-magnetic).
Check cooling water flow: Verify 120-200L/h (matches machine tonnage)—low flow causes overheating and motor part warping.
Test recipe recall: Load your most common motor recipe (e.g., “5HP Stator”) to confirm parameters load correctly.
Inspect robot grippers: For full-automatic models, check rubber pads for wear—replace if 30% worn to avoid motor part damage.
Weekly Maintenance (1.5 Hours):
Clean mold cavities: Use a brass brush to remove aluminum residue from heat dissipation fins—avoid steel brushes that scratch cavity surfaces.
Lubricate clamping toggles: Apply high-temperature grease (provided) to 4 toggle joints—prevents wear and ensures smooth mold closing.
Calibrate temperature sensors: Use a portable thermocouple to verify molten aluminum temperature (±0.5℃ deviation allowed).
Monthly Maintenance (3 Hours):
Inspect injection unit: Check for aluminum buildup on the nozzle—clean with a wire brush and adjust nozzle tip if wear is >0.2mm.
Backup motor recipes: Export recipes to a USB drive—prevents data loss from PLC failure.
Test emergency stops: Press all 4 emergency stops (HMI, mold area, feeder, robot) to confirm machine shuts down within 0.3 seconds.
Warranty Coverage:
2.5-year warranty for machine frame and injection unit (covers manufacturing defects); 1.5-year warranty for automated components (robot, feeder).
For motor mold inserts: 1-year warranty against wear—replace free if cavity precision degrades beyond ±0.05mm.
24/7 Motor-Specific Support:
Our team of 5 engineers has 8+ years of aluminum motor die-casting experience—they can troubleshoot motor part issues (e.g., fin underfilling, bearing seat misalignment) via phone/WhatsApp/video call.
For urgent issues (e.g., machine down during motor order rush), we respond within 25 minutes—85% of problems resolved remotely in 1 hour.
Motor Part Spare Parts:
Stock motor-specific spare parts (mold inserts for common motor HP, robot grippers for stator/rotor) in 3 regional warehouses (China, Germany, U.S.).
24-hour delivery for critical parts— a Mexican motor factory received replacement stator mold inserts in 16 hours, minimizing downtime to 2 hours.
Motor Production Training:
Free 3-day on-site training for your team—covers recipe optimization for new motor models, troubleshooting fin defects, and maximizing energy efficiency.
A Thai motor factory’s team reduced error-related downtime by 65% after training, mastering skills like “adjusting injection speed for thin motor fins.”
Specialization in Aluminum Alloy Motor Die Casting: We don’t make generic machines—we focus exclusively on motor part production. Our R&D team works with 30+ motor manufacturers yearly, understanding unique needs like heat dissipation and bearing alignment. We hold 3 patents for motor-specific die casting (e.g., optimized cavity cooling for motor fins).
Proven Track Record with Motor Brands: Over 250 motor manufacturers in 38 countries use our machines, including suppliers to Tesla, Siemens, and GE. A Chinese EV motor supplier increased annual revenue by $3M after using 4 of our machines to meet Tesla’s demand—they’ve renewed their contract for 4 consecutive years.
Transparent ROI for Motor Production: We provide a customized ROI calculator (based on your motor volume, labor costs, and rejection rates). Most motor manufacturers recoup investment in 14-18 months—for a factory with 2 300T machines, this means $192,000 in 5-year savings (labor + scrap + energy).
Motor Industry Compliance Expertise: We handle all regulatory paperwork for motor exports—from IATF 16949 for automotive motors to UL for North America. A Canadian motor manufacturer used our documentation to enter the U.S. market, increasing exports by 40%.
Flexible Lead Times for Motor Demand: Standard motor-focused machines (160T-500T) are in stock (delivery 7-10 days). Custom 800T machines take 25 days—40% faster than competitors (40+ days). A Indian motor factory received 2 custom 600T machines in 22 days, meeting a rush order for 50,000 industrial motors.
Q1: Will this machine work with our existing motor mold (for 10HP stator housings) from a 300T generic die casting machine?
Q2: How long does it take to switch between producing a 5HP rotor and a 20HP stator?
Q3: Can the machine operate in a dusty motor workshop (aluminum dust from winding processes)?
Q4: Does the machine integrate with our SAP MES system to track motor part production for just-in-time delivery?
