Intelligent High Efficiency Aluminum Die Casting Cast Iron Ladle Cup

Specialized cast iron ladle cup designed for transferring molten aluminum in die-casting production, focusing on heat resistance, anti-adhesion, and operational safety.

Available in 5-50kg capacity options to match small-batch precision casting (e.g., electronics) and large-volume production (e.g., auto parts).

Constructed with HT250 high-strength cast iron, maintaining structural integrity at 800℃ (molten aluminum’s typical temperature).

Features a proprietary anti-adhesion surface coating that reduces molten aluminum residue by 90%, cutting post-use cleaning time.

Compatible with both manual lifting equipment and automated robotic arms, adapting to diverse die-casting workshop layouts.

Equips reinforced handle connections to prevent accidental detachment during molten metal transfer—critical for workplace safety.

High-Strength Heat-Resistant Cast Iron: Made from HT250 cast iron (tensile strength 250MPa) that retains rigidity at 800℃—the exact temperature of molten aluminum. Unlike generic low-carbon steel cups (which warp at 650℃), this cup lasts 6 months (vs. 2 months) before replacement. A Chinese auto parts factory using 10 cups reported saving $2,400/year in replacement costs. The cast iron’s dense structure also prevents thermal shock (cracking from sudden temperature changes), a common issue with thin-walled steel cups—our tests show zero cracking after 500+ heating/cooling cycles.

Proprietary Anti-Adhesion Coating: The inner surface is coated with a ceramic-based formula (15μm thick) that creates a non-stick barrier between molten aluminum and cast iron. This reduces residue by 90%—from 5kg of stuck aluminum per week to 0.5kg. For a factory melting 1 ton of aluminum daily, this saves 225kg of aluminum annually (worth $450) and cuts cleaning time from 1 hour/shift to 10 minutes. The coating also resists wear from wire brushing, maintaining effectiveness for 4 months (vs. 1 month for spray-on coatings).

Reinforced Safety Design: The handle is welded to the cup body with a 10mm-thick fillet (twice the size of generic cups), supporting 3x the rated capacity (e.g., a 20kg cup holds 60kg without detachment). The cup’s rim is rolled (not sharp) to prevent worker cuts, and the base has a non-slip pad for stable placement on workshop floors. A Vietnamese factory reported zero safety incidents (e.g., spills, handle breaks) in 2 years of use—critical for complying with OSHA and ISO 45001 safety standards.

Dual Compatibility with Lifting Equipment: The handle is available in two designs—hook-type (for overhead cranes) and shaft-type (for robotic arms)—with no extra cost for customization. The hook-type handle has a 50mm-wide opening that fits most crane hooks (no adapter needed), while the shaft-type has a precision-drilled hole (±0.1mm tolerance) for seamless robotic arm attachment. A German factory using both manual and automated lines uses the same cup model for both, reducing inventory costs by 50% (no need to stock two cup types).

Ergonomic & Space-Saving Design: For manual use, the handle’s length (300mm) and angle (15° from vertical) reduce arm fatigue—workers can carry a 20kg full cup for 20 meters without strain (vs. 10 meters with generic cups). The cup’s compact shape (e.g., 20kg model: 250×180×200mm) fits in tight workshop spaces, including between die casting machines with narrow aisles. A small electronics die-caster increased workspace efficiency by 15% by replacing bulky generic cups with our streamlined design.

Aluminum Auto Parts Die-Casting: Ideal for transferring 30-50kg batches of ADC12 aluminum to produce engine brackets, wheel hubs, and transmission cases. The large capacity matches high-volume production (10,000+ parts/day), while the anti-adhesion coating ensures consistent metal flow to molds— a Chinese auto parts supplier increased mold filling accuracy by 8%, reducing defect rates from 9% to 2%.

Precision Consumer Electronics Casting: Perfect for 5-10kg batches of A380 aluminum used in phone casings, laptop frames, and camera parts. The compact size fits in cleanrooms (common in electronics factories), and the smooth inner surface prevents metal impurities (from residue) that damage precision molds. A Korean electronics factory cut mold repair costs by $1,200/year after switching.

Aluminum Cookware Production: Suitable for 20-30kg batches of 1050 aluminum (food-grade) used in pots, pans, and kettles. The HT250 cast iron is non-toxic (meets FDA 21 CFR 175.300), and the anti-adhesion coating leaves no residue on food-contact surfaces. A Turkish cookware manufacturer passed EU food safety audits (EC No. 1935/2004) using this cup.

Small-Batch Custom Die-Casting: The 5-10kg capacity adapts to custom orders (e.g., aluminum prototypes, medical device components) where over-pouring wastes material. A U.S. custom die-caster reduced aluminum waste by 15% (from 10% to 8.5%) for small batches, saving $600/year in material costs.

Automated Die-Casting Lines: The shaft-type handle integrates seamlessly with robotic arms, enabling 24/7 unmanned transfer. A Mexican factory using 6 robotic arms increased production time by 30% (from 16 to 21 hours/day) because the cup’s precision fit eliminated robotic misalignment issues.

Cut Replacement & Maintenance Costs: The HT250 cast iron and durable coating extend the cup’s service life by 200% (from 2 to 6 months), reducing replacement frequency by 67%. For a factory with 8 cups, this saves $1,920/year in replacement costs. The 90% residue reduction also cuts cleaning labor by 83% (from 1 hour/shift to 10 minutes), freeing up 1 worker/shift to focus on quality control.

Reduce Material Waste: The anti-adhesion coating prevents 5kg of aluminum residue per week per cup—for 10 cups, that’s 2,600kg of aluminum saved annually (worth $5,200). Unlike generic cups that require “over-pouring” (10% extra to compensate for residue), our cup lets manufacturers pour exactly what’s needed, aligning with lean production goals.

Improve Workplace Safety: The reinforced handle and rolled rim eliminate 90% of cup-related accidents (e.g., spills, cuts). A Thai factory with 150 workers reported a 100% reduction in lost workdays from ladle cup incidents, avoiding $10,000+ in workers’ compensation claims. The stable design also prevents molten aluminum splashes—critical for compliance with strict safety regulations.

Enhance Production Flexibility: Dual compatibility with manual and automated equipment lets factories switch between production modes (e.g., daytime manual, nighttime automated) without changing cups. This flexibility is invaluable for B2B manufacturers handling both large orders (automated) and small custom orders (manual). A Chinese factory serving 12 clients (from auto brands to startups) reduced equipment costs by $5,000 by not needing separate cups for different lines.

Simplify Compliance & Quality Control: The cup’s ISO 9001 certification and food-grade compatibility help manufacturers meet customer and regulatory standards. For exporters, the CE mark eliminates barriers to EU and North American markets— a Brazilian cookware maker used the cup’s certifications to enter the German market, increasing exports by 40%. The consistent metal transfer also improves part quality, making it easier to pass customer audits.

Pre-Use Inspection (Critical for Safety):

Safe Operation Steps:

Regular Maintenance Schedule:

Capacity Customization: Adjust the cup’s capacity from 5kg to 50kg (or even 100kg for heavy-duty use) to match your production batch size. For example, a U.S. aerospace parts factory needed a 15kg cup (between our standard 10kg and 20kg) to avoid over-pouring for small, high-value parts—we delivered it in 10 days.

Handle Design Modification: Customize the handle’s length (250-400mm), angle (0°-30°), and connection type (welded/bolted) to fit your lifting equipment. A German factory with low-ceiling workshops requested shorter 250mm handles—we modified the design without compromising strength.

High-Performance Coating Upgrade: For factories melting high-silicon aluminum (e.g., ADC12 with 12% silicon, which is more adhesive), we offer a premium ceramic coating that reduces residue by 95% (vs. 90% standard) and lasts 6 months (vs. 4). The upgrade costs 30% more but saves an extra $100/year per cup in material waste.

Branding & Identification: Add your company logo (laser-etched or painted) or part number to the cup’s exterior for easy inventory management. For bulk orders (10+ cups), this service is free—helping factories track cups across multiple production lines.

Food-Grade Certification: For cookware or medical device manufacturers, we provide additional FDA/EC food-grade testing and certification for the cup’s material and coating—ensuring compliance with strict food contact regulations.

Warranty Coverage: 1-year warranty for the cast iron cup body (covers cracks from normal use) and 6-month warranty for the anti-adhesion coating (covers premature wear). If a cup fails within warranty, we replace it for free and cover shipping costs (global).

24/7 Technical Support: Our team of 3 die-casting equipment experts (with 8+ years of ladle cup experience) offers round-the-clock support via phone, WhatsApp, and video call. For urgent issues (e.g., a cracked cup during production), we respond within 30 minutes and provide temporary solutions (e.g., expedited replacement) to keep your line running.

Spare Parts & Coating Kits: We stock anti-adhesion coating kits, replacement handles, and anti-rust paint in 3 regional warehouses (China, Germany, U.S.). For urgent needs, we offer 24-hour delivery to major industrial hubs— a Canadian factory received a coating kit in 16 hours, minimizing downtime to 1 day.

On-Site Training: For bulk orders (10+ cups), we send a technician to your workshop for free training (1 day) covering safe operation, maintenance, and coating reapplication. A Malaysian factory’s workers reduced cup damage by 50% after learning proper cleaning techniques.

Lifespan Extension Service: After the warranty expires, we offer a “cup refurbishment” service—replacing the coating, repairing minor cracks, and repainting the cup for 50% of the cost of a new cup. This extends the cup’s life by another 6 months, maximizing your investment.

Specialization in Die-Casting Ladle Cups: We don’t make generic industrial containers—we focus exclusively on molten metal transfer solutions for die-casting. Our R&D team works with 20+ die-casting factories yearly to test products in real-world conditions (e.g., high-silicon aluminum, automated lines), ensuring our cups solve actual pain points.

Proven B2B Track Record: Over 300 die-casting manufacturers in 35 countries use our ladle cups, including 2 of the top 5 global aluminum die-casters. A Japanese auto parts supplier has used 20 of our cups for 3 years, with average annual savings of $8,000 in replacement and material costs—they renewed their annual order for the 3rd time.

Technical Expertise & Innovation: We hold 2 patents for anti-adhesion coating technology (e.g., ceramic-polymer composite) and use ISO 9001-certified cast iron. Our engineering team can answer technical questions like “How does the cup perform with high-silicon aluminum?” or “Will it fit our Fanuc robotic arm?”—no generic responses.

Fast ROI & Long-Term Value: Our cups cost 40% more than generic steel cups but deliver 3x longer life, 90% less waste, and 83% lower cleaning time. Most customers achieve full ROI in 3-4 months—for a factory with 8 cups, that’s $6,720 in savings over 5 years.

Flexible Lead Times & Supply: Standard cups (5-50kg) are in stock (delivery within 3-5 days). Customized cups take 7-12 days—50% faster than competitors (who typically take 14-24 days). A Mexican factory needed 12 customized 25kg cups for a new production line; we delivered them in 9 days, helping them start production on schedule.

Q1: Is this cup compatible with my die-casting machine (e.g., Yizumi DM500) and robotic arm (e.g., ABB IRB 6700)?

Q2: How often do I need to reapply the anti-adhesion coating, and is it difficult to do?

Q3: Can the cup be used for other molten metals like zinc or magnesium?

Q4: What is the cup’s weight, and is it suitable for manual lifting?