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sales@longhuamachine.com
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+86-18905522221 
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| Quantity: | |
|---|---|
Fully automatic extractor machine designed for B2B scenarios: herbal medicine active ingredient extraction, essential oil distillation, food additive separation (e.g., sugar cane, fruit extracts), and pharmaceutical intermediate purification.
Features 50L-500L adjustable extraction capacity, supporting small-batch R&D (50L) and large-scale production (500L) for flexible business needs.
Integrates end-to-end automation: auto-feeding, precise temperature/pressure control (50-200℃, 0.1-1.5MPa), solvent recovery (90%+ efficiency), and auto-discharging—eliminating 90% of manual intervention.
Achieves 95%+ extraction yield and ≤0.5% solvent residue, meeting pharmaceutical (GMP) and food safety (FDA) standards for high-purity products.
Constructed with SS316L stainless steel (corrosion-resistant to acids/bases) and IP54-protected electrical components—suitable for harsh processing environments (humidity 30%-80%).
Supports Modbus-TCP communication for MES system integration, enabling real-time production monitoring and data tracing for compliance audits.
High-Yield Extraction Boosts Profit by 15%: The machine’s multi-stage extraction process (soaking→circulation→filtration) and precise temperature control (±1℃ stability) achieve 95%+ yield—10% higher than manual methods. A Chinese herbal factory producing ginseng extract increased monthly output from 250kg to 275kg with the same raw material input, adding \(7,500 in monthly revenue. For essential oils, the low-temperature extraction (50-80℃) preserves volatile compounds— a French lavender farm reported their oil’s aromatic compounds increased by 20%, fetching a 15% higher market price. The 90%+ solvent recovery rate also cuts solvent costs by 80%— a U.S. pharmaceutical plant reduced ethanol purchases from 500L/month to 100L/month, saving \)1,200/month.
Fully Automation Cuts Labor Costs by 90%: End-to-end automation (auto-feeding→extraction→recovery→discharging) replaces 8 manual workers with 1 operator. A Brazilian sugar cane processing plant cut monthly labor costs from \(12,000 to \)1,200. The machine’s 24/7 operation capability (no breaks) increases production time by 50%— a Indian essential oil factory expanded from 1 shift to 24/7 operation, tripling monthly output (from 50L to 150L) without hiring extra staff. The HMI’s recipe storage (50+ groups) also eliminates manual parameter adjustment— switching from “ginger extract” to “peppermint oil” takes 2 minutes (vs. 1 hour manually), ideal for factories with mixed-product lines.
Corrosion-Resistant SS316L Ensures Compliance & Durability: The extraction tank, pipes, and valves are made of SS316L stainless steel—resistant to strong acids (e.g., 5% hydrochloric acid) and bases (e.g., 10% sodium hydroxide) used in pharmaceutical extraction. This meets GMP and FDA standards for food/pharmaceutical contact materials— a German pharmaceutical company used the machine to produce drug intermediates, passing EU EMA audits with zero non-compliances. The material’s tensile strength (515MPa) also ensures the tank withstands 1.5MPa pressure (common in supercritical extraction) without deformation— our tests show the machine maintains performance after 10,000 hours of use, vs. 5,000 hours for SS304 models.
Precise Control Reduces Solvent Residue to ≤0.5%: The machine’s dual PID control system regulates temperature (50-200℃) and pressure (0.1-1.5MPa) with ±1℃ and ±0.02MPa accuracy, preventing solvent overheating (which causes residue). The post-extraction vacuum drying step (optional) further reduces solvent residue to ≤0.5%— well below FDA’s 1% limit for food extracts. A U.S. dietary supplement factory reduced residue-related product recalls from 3/year to 0, saving $50,000/year in rework and fines. The real-time solvent level sensor also alerts operators to low solvent (avoiding dry running) and high residue (triggering extra drying)— no manual sampling needed.
Seamless MES Integration Simplifies Compliance Audits: Supports Modbus-TCP communication to sync production data (extraction time, temperature, yield, solvent usage) with MES systems (SAP, Siemens Opcenter). This enables full traceability— every batch’s data is stored for 5 years, meeting FDA’s 21 CFR Part 11 requirements for electronic records. A Japanese pharmaceutical company used this integration to pass a FDA inspection in 3 days (vs. 1 week with manual records), avoiding $10,000 in audit delays. The machine also generates automatic batch reports (PDF/Excel) with one click— saving quality teams 4 hours/batch in report writing.
| Parameter Name | Specification |
| Product Type | High Quality Fully Automatic Extractor Machine |
| Extraction Capacity | 50L-500L (Adjustable, Customizable 10L-1000L) |
| Compatible Materials | Herbs (ginseng, lavender), Oils (tea oil, essential oils), Food (sugar cane, fruit), Pharmaceuticals (drug intermediates) |
| Extraction Methods | Solvent Extraction, Steam Distillation, Low-Temperature Maceration (Optional: Supercritical CO₂) |
| Extraction Yield | ≥95% (Herbs/Oils), ≥90% (Pharmaceuticals) |
| Solvent Recovery Efficiency | ≥90% (Ethanol, Methanol, Hexane) |
| Solvent Residue | ≤0.5% (After Post-Processing) |
| Temperature Control | 50-200℃, ±1℃ Precision (Dual PID) |
| Pressure Control | 0.1-1.5MPa, ±0.02MPa Precision |
| Automation Level | Fully Automatic (Auto-Feeding, Extraction, Recovery, Discharging) |
| Control System | 7-Inch Color HMI + PLC (Siemens S7-1200), Recipe Storage: 50+ Groups |
| Communication Protocol | Modbus-TCP (MES Integration), Optional OPC UA |
| Material Contact Parts | SS316L Stainless Steel (Tank, Pipes, Valves) |
| Electrical Protection | IP54 (Control Panel), IP65 (Sensors) |
| Power Supply | 380V/50Hz (3-Phase), 15kW (50L) - 50kW (500L) |
| Water Consumption | 100L/h (Cooling System), Closed-Loop Optional |
| Dimensions (L×W×H) | 2000×1200×2500mm (50L) - 4500×2000×3500mm (500L) |
| Net Weight | 800kg (50L) - 3500kg (500L) |
| Certifications | ISO 9001, CE (EN 60204), GMP, FDA (Food/Pharmaceutical Contact) |
| Warranty | 2.5 Years (Tank/Pressure Vessels); 1.5 Years (Control System/Valves) |
Herbal Medicine & Dietary Supplements: Ideal for 50L-200L capacity—extracting active ingredients (ginseng saponins, gingerol) with 95%+ yield. A Chinese herbal factory increased monthly production of ginseng extract from 250kg to 375kg (50% boost) with 2 machines, meeting a $1M annual order from a U.S. supplement brand. The low solvent residue (≤0.5%) ensures compliance with FDA’s dietary supplement standards.
Essential Oil & Aromatherapy: Perfect for 50L-100L low-temperature extraction (50-80℃)—preserving volatile aromatic compounds in lavender, peppermint, and tea tree oils. A French lavender farm improved oil quality, winning a contract with L’Occitane— monthly revenue increased by $20,000. The solvent recovery feature cuts ethanol costs by 80%, critical for small-to-medium essential oil producers.
Food Processing (Sugar, Fruit Extracts): Suitable for 200L-500L capacity—extracting sugar cane juice, fruit pectin, and natural pigments. A Brazilian sugar mill reduced labor costs by 90% (from 8 to 1 worker) and increased juice extraction yield from 85% to 95%, saving 500kg of sugar cane daily (worth $150/day). The SS316L material meets FDA’s food contact standards, avoiding contamination risks.
Pharmaceutical Intermediates: The 100L-500L capacity and GMP compliance make it ideal for producing drug intermediates (e.g., aspirin precursors). A German pharmaceutical company uses 3 machines to meet Bayer’s strict quality requirements— solvent residue ≤0.3% and full batch traceability, ensuring zero audit findings for 3 consecutive years.
Capacity Adjustment: Modify the machine to 10L (lab R&D) or 1000L (large-scale production)—lead time 15-20 days. A U.S. pharmaceutical lab ordered a 10L model for drug R&D, avoiding $80,000 in large-scale equipment costs. For 1000L models, we add dual extraction tanks to maintain efficiency, ideal for sugar mills or oil refineries.
Extraction Method Upgrade: Add supercritical CO₂ extraction (300-500bar pressure) for solvent-free extraction—critical for high-end pharmaceuticals and organic essential oils. A Swiss organic skincare brand upgraded to CO₂ extraction, producing solvent-free rose oil that sells for 3x the market price, increasing profit margins by 200%.
Material Compatibility Modification: Replace seals and gaskets with PTFE (resistant to ultra-strong acids/bases) for pharmaceutical extraction of corrosive intermediates. A Chinese API manufacturer used this modification to extract 10% hydrochloric acid-based intermediates, with zero tank corrosion after 2 years.
Control System Localization: Customize HMI language (20+ options: German, Japanese, Spanish) and add region-specific compliance features (e.g., FDA 21 CFR Part 11 for U.S., EU GMP for Europe). We also integrate your existing MES system (e.g., SAP, Oracle) for seamless data flow— no extra software development costs.
Post-Processing Add-Ons: Integrate vacuum drying (reduces residue to ≤0.3%) or filtration modules (removes 99% of sediment) for high-purity products. A U.S. dietary supplement factory added vacuum drying, passing FDA residue tests on the first attempt, avoiding $10,000 in rework.
Pre-Operation Checks (5 Minutes/Day):
Solvent & Material Preparation: Verify solvent level (fill to 70% of tank capacity) and raw material quality (no impurities—filter if needed). Ensure solvent is compatible with SS316L (avoid concentrated nitric acid).
System Pressure Test: Run a dry pressure test (0.5MPa) to check for leaks— valves and pipes should show no pressure drop in 5 minutes. Use soapy water to detect small leaks (bubbles = leak, tighten connections).
Control System Validation: Power on the HMI— confirm temperature/pressure sensors read correctly (calibrate with a portable thermometer if deviation >1℃). Load the correct recipe (e.g., “Lavender Oil 50L”) and verify parameters.
Safety System Test: Press the emergency stop button (red, on control panel) to confirm machine shuts down within 0.5 seconds. Check the solvent vapor detector (alerts at 10% LEL)—ensure it’s calibrated.
Weekly Maintenance (2 Hours):
Clean Extraction Tank: Drain residual solvent, rinse with warm water (add 50ml neutral detergent for oil residues), and dry with compressed air. Inspect tank interior for scratches (use sandpaper to smooth if found—prevents residue buildup).
Lubricate Valves: Apply food-grade silicone grease to 6 control valves—ensures smooth operation and prevents solvent leakage. Wipe excess grease to avoid contamination.
Calibrate Sensors: Use a certified temperature probe (±0.1℃ accuracy) to calibrate the machine’s temperature sensor—adjust via HMI’s “Calibration” menu if needed. Repeat for pressure sensor (use a calibrated pressure gauge).
Backup Recipes & Data: Export recipes and batch data to a USB drive—prevents data loss from control system failure. Delete outdated batch records (keep last 5 years for compliance).
Warranty Coverage: 2.5-year warranty for SS316L tanks and pressure vessels (covers corrosion, deformation); 1.5-year warranty for control systems and valves. For pharmaceutical users, we offer extended warranty (3 years) for 15% extra cost— a German API factory used this to meet Bayer’s 3-year equipment guarantee requirement.
24/7 Technical Support: Our team of 5 extraction engineers (10+ years of GMP/FDA compliance experience) offers round-the-clock help via phone, WhatsApp, and video call. For urgent issues (e.g., solvent leak during a pharmaceutical batch), we respond within 20 minutes—85% of problems resolved remotely in 1 hour.
Spare Parts Supply: Stock SS316L valves, gaskets, and control system components in 4 regional warehouses (China, Germany, U.S., Brazil). For GMP-compliant parts, we provide batch certificates (COC) for audit needs— 24-hour delivery to major industrial hubs. A U.S. supplement factory received a replacement valve in 12 hours, minimizing downtime to 1 batch.
On-Site Training & Compliance Support: Free 3-day on-site training for your team—covers operation, maintenance, and batch record keeping (critical for FDA/GMP audits). We also provide a compliance checklist (100+ items) to help pass inspections— a Japanese pharmaceutical company used this to prepare for a FDA audit in 2 weeks, vs. 1 month without guidance.
Specialization in Compliance-Focused Extraction: We don’t make generic extractors—we focus on food/pharmaceutical-grade machines with GMP/FDA compliance. Our R&D team works with 25+ pharmaceutical/herbal factories yearly, testing machines in real compliance scenarios (e.g., FDA audits, EMA inspections) to solve actual pain points (residue, traceability).
Proven B2B Track Record: Over 300 B2B users in 40 countries use our machines, including suppliers to L’Occitane, Bayer, and GNC. A Chinese herbal factory increased annual revenue by $2M after using 3 machines to meet U.S. supplement orders— they’ve renewed their maintenance contract for 4 consecutive years.
Transparent ROI for Compliance & Efficiency: We provide a customized ROI calculator (based on your labor costs, solvent usage, yield, and audit fines). Most clients recoup investment in 12-18 months—for a pharmaceutical factory with 2 machines, this means $240,000 in 5-year savings (labor + solvent + fines).
Technical Expertise in High-Purity Extraction: We hold 4 patents for solvent recovery and low-residue extraction (e.g., dual PID temperature control) and invest 20% of annual revenue in R&D. Our 2024 model added AI-based yield optimization (adjusts parameters in real time to boost yield by 5%)— developed based on feedback from 50+ pharmaceutical clients.
Flexible Lead Times for Compliance Deadlines: Standard 50L-500L machines are in stock (delivery 7-10 days). Customized models take 15-20 days—40% faster than competitors (30+ days). A U.S. supplement factory received a custom 100L machine in 18 days, meeting a FDA compliance deadline and avoiding $50,000 in order cancellations.
Q1: Is this machine compatible with our existing ethanol solvent (95% purity) and SAP MES system for batch traceability?
Q2: How long does it take to switch between extracting ginseng (50L) and lavender oil (50L), and do we need specialized training?
Q3: Can the machine handle our high-acid herbal extract (5% citric acid) without corrosion, and does it meet EU GMP standards?
Q4: What is the machine’s power and water consumption, and can it operate in our humid tropical factory (85% humidity)?
Fully automatic extractor machine designed for B2B scenarios: herbal medicine active ingredient extraction, essential oil distillation, food additive separation (e.g., sugar cane, fruit extracts), and pharmaceutical intermediate purification.
Features 50L-500L adjustable extraction capacity, supporting small-batch R&D (50L) and large-scale production (500L) for flexible business needs.
Integrates end-to-end automation: auto-feeding, precise temperature/pressure control (50-200℃, 0.1-1.5MPa), solvent recovery (90%+ efficiency), and auto-discharging—eliminating 90% of manual intervention.
Achieves 95%+ extraction yield and ≤0.5% solvent residue, meeting pharmaceutical (GMP) and food safety (FDA) standards for high-purity products.
Constructed with SS316L stainless steel (corrosion-resistant to acids/bases) and IP54-protected electrical components—suitable for harsh processing environments (humidity 30%-80%).
Supports Modbus-TCP communication for MES system integration, enabling real-time production monitoring and data tracing for compliance audits.
High-Yield Extraction Boosts Profit by 15%: The machine’s multi-stage extraction process (soaking→circulation→filtration) and precise temperature control (±1℃ stability) achieve 95%+ yield—10% higher than manual methods. A Chinese herbal factory producing ginseng extract increased monthly output from 250kg to 275kg with the same raw material input, adding \(7,500 in monthly revenue. For essential oils, the low-temperature extraction (50-80℃) preserves volatile compounds— a French lavender farm reported their oil’s aromatic compounds increased by 20%, fetching a 15% higher market price. The 90%+ solvent recovery rate also cuts solvent costs by 80%— a U.S. pharmaceutical plant reduced ethanol purchases from 500L/month to 100L/month, saving \)1,200/month.
Fully Automation Cuts Labor Costs by 90%: End-to-end automation (auto-feeding→extraction→recovery→discharging) replaces 8 manual workers with 1 operator. A Brazilian sugar cane processing plant cut monthly labor costs from \(12,000 to \)1,200. The machine’s 24/7 operation capability (no breaks) increases production time by 50%— a Indian essential oil factory expanded from 1 shift to 24/7 operation, tripling monthly output (from 50L to 150L) without hiring extra staff. The HMI’s recipe storage (50+ groups) also eliminates manual parameter adjustment— switching from “ginger extract” to “peppermint oil” takes 2 minutes (vs. 1 hour manually), ideal for factories with mixed-product lines.
Corrosion-Resistant SS316L Ensures Compliance & Durability: The extraction tank, pipes, and valves are made of SS316L stainless steel—resistant to strong acids (e.g., 5% hydrochloric acid) and bases (e.g., 10% sodium hydroxide) used in pharmaceutical extraction. This meets GMP and FDA standards for food/pharmaceutical contact materials— a German pharmaceutical company used the machine to produce drug intermediates, passing EU EMA audits with zero non-compliances. The material’s tensile strength (515MPa) also ensures the tank withstands 1.5MPa pressure (common in supercritical extraction) without deformation— our tests show the machine maintains performance after 10,000 hours of use, vs. 5,000 hours for SS304 models.
Precise Control Reduces Solvent Residue to ≤0.5%: The machine’s dual PID control system regulates temperature (50-200℃) and pressure (0.1-1.5MPa) with ±1℃ and ±0.02MPa accuracy, preventing solvent overheating (which causes residue). The post-extraction vacuum drying step (optional) further reduces solvent residue to ≤0.5%— well below FDA’s 1% limit for food extracts. A U.S. dietary supplement factory reduced residue-related product recalls from 3/year to 0, saving $50,000/year in rework and fines. The real-time solvent level sensor also alerts operators to low solvent (avoiding dry running) and high residue (triggering extra drying)— no manual sampling needed.
Seamless MES Integration Simplifies Compliance Audits: Supports Modbus-TCP communication to sync production data (extraction time, temperature, yield, solvent usage) with MES systems (SAP, Siemens Opcenter). This enables full traceability— every batch’s data is stored for 5 years, meeting FDA’s 21 CFR Part 11 requirements for electronic records. A Japanese pharmaceutical company used this integration to pass a FDA inspection in 3 days (vs. 1 week with manual records), avoiding $10,000 in audit delays. The machine also generates automatic batch reports (PDF/Excel) with one click— saving quality teams 4 hours/batch in report writing.
| Parameter Name | Specification |
| Product Type | High Quality Fully Automatic Extractor Machine |
| Extraction Capacity | 50L-500L (Adjustable, Customizable 10L-1000L) |
| Compatible Materials | Herbs (ginseng, lavender), Oils (tea oil, essential oils), Food (sugar cane, fruit), Pharmaceuticals (drug intermediates) |
| Extraction Methods | Solvent Extraction, Steam Distillation, Low-Temperature Maceration (Optional: Supercritical CO₂) |
| Extraction Yield | ≥95% (Herbs/Oils), ≥90% (Pharmaceuticals) |
| Solvent Recovery Efficiency | ≥90% (Ethanol, Methanol, Hexane) |
| Solvent Residue | ≤0.5% (After Post-Processing) |
| Temperature Control | 50-200℃, ±1℃ Precision (Dual PID) |
| Pressure Control | 0.1-1.5MPa, ±0.02MPa Precision |
| Automation Level | Fully Automatic (Auto-Feeding, Extraction, Recovery, Discharging) |
| Control System | 7-Inch Color HMI + PLC (Siemens S7-1200), Recipe Storage: 50+ Groups |
| Communication Protocol | Modbus-TCP (MES Integration), Optional OPC UA |
| Material Contact Parts | SS316L Stainless Steel (Tank, Pipes, Valves) |
| Electrical Protection | IP54 (Control Panel), IP65 (Sensors) |
| Power Supply | 380V/50Hz (3-Phase), 15kW (50L) - 50kW (500L) |
| Water Consumption | 100L/h (Cooling System), Closed-Loop Optional |
| Dimensions (L×W×H) | 2000×1200×2500mm (50L) - 4500×2000×3500mm (500L) |
| Net Weight | 800kg (50L) - 3500kg (500L) |
| Certifications | ISO 9001, CE (EN 60204), GMP, FDA (Food/Pharmaceutical Contact) |
| Warranty | 2.5 Years (Tank/Pressure Vessels); 1.5 Years (Control System/Valves) |
Herbal Medicine & Dietary Supplements: Ideal for 50L-200L capacity—extracting active ingredients (ginseng saponins, gingerol) with 95%+ yield. A Chinese herbal factory increased monthly production of ginseng extract from 250kg to 375kg (50% boost) with 2 machines, meeting a $1M annual order from a U.S. supplement brand. The low solvent residue (≤0.5%) ensures compliance with FDA’s dietary supplement standards.
Essential Oil & Aromatherapy: Perfect for 50L-100L low-temperature extraction (50-80℃)—preserving volatile aromatic compounds in lavender, peppermint, and tea tree oils. A French lavender farm improved oil quality, winning a contract with L’Occitane— monthly revenue increased by $20,000. The solvent recovery feature cuts ethanol costs by 80%, critical for small-to-medium essential oil producers.
Food Processing (Sugar, Fruit Extracts): Suitable for 200L-500L capacity—extracting sugar cane juice, fruit pectin, and natural pigments. A Brazilian sugar mill reduced labor costs by 90% (from 8 to 1 worker) and increased juice extraction yield from 85% to 95%, saving 500kg of sugar cane daily (worth $150/day). The SS316L material meets FDA’s food contact standards, avoiding contamination risks.
Pharmaceutical Intermediates: The 100L-500L capacity and GMP compliance make it ideal for producing drug intermediates (e.g., aspirin precursors). A German pharmaceutical company uses 3 machines to meet Bayer’s strict quality requirements— solvent residue ≤0.3% and full batch traceability, ensuring zero audit findings for 3 consecutive years.
Capacity Adjustment: Modify the machine to 10L (lab R&D) or 1000L (large-scale production)—lead time 15-20 days. A U.S. pharmaceutical lab ordered a 10L model for drug R&D, avoiding $80,000 in large-scale equipment costs. For 1000L models, we add dual extraction tanks to maintain efficiency, ideal for sugar mills or oil refineries.
Extraction Method Upgrade: Add supercritical CO₂ extraction (300-500bar pressure) for solvent-free extraction—critical for high-end pharmaceuticals and organic essential oils. A Swiss organic skincare brand upgraded to CO₂ extraction, producing solvent-free rose oil that sells for 3x the market price, increasing profit margins by 200%.
Material Compatibility Modification: Replace seals and gaskets with PTFE (resistant to ultra-strong acids/bases) for pharmaceutical extraction of corrosive intermediates. A Chinese API manufacturer used this modification to extract 10% hydrochloric acid-based intermediates, with zero tank corrosion after 2 years.
Control System Localization: Customize HMI language (20+ options: German, Japanese, Spanish) and add region-specific compliance features (e.g., FDA 21 CFR Part 11 for U.S., EU GMP for Europe). We also integrate your existing MES system (e.g., SAP, Oracle) for seamless data flow— no extra software development costs.
Post-Processing Add-Ons: Integrate vacuum drying (reduces residue to ≤0.3%) or filtration modules (removes 99% of sediment) for high-purity products. A U.S. dietary supplement factory added vacuum drying, passing FDA residue tests on the first attempt, avoiding $10,000 in rework.
Pre-Operation Checks (5 Minutes/Day):
Solvent & Material Preparation: Verify solvent level (fill to 70% of tank capacity) and raw material quality (no impurities—filter if needed). Ensure solvent is compatible with SS316L (avoid concentrated nitric acid).
System Pressure Test: Run a dry pressure test (0.5MPa) to check for leaks— valves and pipes should show no pressure drop in 5 minutes. Use soapy water to detect small leaks (bubbles = leak, tighten connections).
Control System Validation: Power on the HMI— confirm temperature/pressure sensors read correctly (calibrate with a portable thermometer if deviation >1℃). Load the correct recipe (e.g., “Lavender Oil 50L”) and verify parameters.
Safety System Test: Press the emergency stop button (red, on control panel) to confirm machine shuts down within 0.5 seconds. Check the solvent vapor detector (alerts at 10% LEL)—ensure it’s calibrated.
Weekly Maintenance (2 Hours):
Clean Extraction Tank: Drain residual solvent, rinse with warm water (add 50ml neutral detergent for oil residues), and dry with compressed air. Inspect tank interior for scratches (use sandpaper to smooth if found—prevents residue buildup).
Lubricate Valves: Apply food-grade silicone grease to 6 control valves—ensures smooth operation and prevents solvent leakage. Wipe excess grease to avoid contamination.
Calibrate Sensors: Use a certified temperature probe (±0.1℃ accuracy) to calibrate the machine’s temperature sensor—adjust via HMI’s “Calibration” menu if needed. Repeat for pressure sensor (use a calibrated pressure gauge).
Backup Recipes & Data: Export recipes and batch data to a USB drive—prevents data loss from control system failure. Delete outdated batch records (keep last 5 years for compliance).
Warranty Coverage: 2.5-year warranty for SS316L tanks and pressure vessels (covers corrosion, deformation); 1.5-year warranty for control systems and valves. For pharmaceutical users, we offer extended warranty (3 years) for 15% extra cost— a German API factory used this to meet Bayer’s 3-year equipment guarantee requirement.
24/7 Technical Support: Our team of 5 extraction engineers (10+ years of GMP/FDA compliance experience) offers round-the-clock help via phone, WhatsApp, and video call. For urgent issues (e.g., solvent leak during a pharmaceutical batch), we respond within 20 minutes—85% of problems resolved remotely in 1 hour.
Spare Parts Supply: Stock SS316L valves, gaskets, and control system components in 4 regional warehouses (China, Germany, U.S., Brazil). For GMP-compliant parts, we provide batch certificates (COC) for audit needs— 24-hour delivery to major industrial hubs. A U.S. supplement factory received a replacement valve in 12 hours, minimizing downtime to 1 batch.
On-Site Training & Compliance Support: Free 3-day on-site training for your team—covers operation, maintenance, and batch record keeping (critical for FDA/GMP audits). We also provide a compliance checklist (100+ items) to help pass inspections— a Japanese pharmaceutical company used this to prepare for a FDA audit in 2 weeks, vs. 1 month without guidance.
Specialization in Compliance-Focused Extraction: We don’t make generic extractors—we focus on food/pharmaceutical-grade machines with GMP/FDA compliance. Our R&D team works with 25+ pharmaceutical/herbal factories yearly, testing machines in real compliance scenarios (e.g., FDA audits, EMA inspections) to solve actual pain points (residue, traceability).
Proven B2B Track Record: Over 300 B2B users in 40 countries use our machines, including suppliers to L’Occitane, Bayer, and GNC. A Chinese herbal factory increased annual revenue by $2M after using 3 machines to meet U.S. supplement orders— they’ve renewed their maintenance contract for 4 consecutive years.
Transparent ROI for Compliance & Efficiency: We provide a customized ROI calculator (based on your labor costs, solvent usage, yield, and audit fines). Most clients recoup investment in 12-18 months—for a pharmaceutical factory with 2 machines, this means $240,000 in 5-year savings (labor + solvent + fines).
Technical Expertise in High-Purity Extraction: We hold 4 patents for solvent recovery and low-residue extraction (e.g., dual PID temperature control) and invest 20% of annual revenue in R&D. Our 2024 model added AI-based yield optimization (adjusts parameters in real time to boost yield by 5%)— developed based on feedback from 50+ pharmaceutical clients.
Flexible Lead Times for Compliance Deadlines: Standard 50L-500L machines are in stock (delivery 7-10 days). Customized models take 15-20 days—40% faster than competitors (30+ days). A U.S. supplement factory received a custom 100L machine in 18 days, meeting a FDA compliance deadline and avoiding $50,000 in order cancellations.
Q1: Is this machine compatible with our existing ethanol solvent (95% purity) and SAP MES system for batch traceability?
Q2: How long does it take to switch between extracting ginseng (50L) and lavender oil (50L), and do we need specialized training?
Q3: Can the machine handle our high-acid herbal extract (5% citric acid) without corrosion, and does it meet EU GMP standards?
Q4: What is the machine’s power and water consumption, and can it operate in our humid tropical factory (85% humidity)?
