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Customizable control station designed exclusively for die-casting machines, centralizing critical operations (start/stop, mold clamping, emergency shutdown) to streamline workflow.
Compatible with 30T-1200T cold/hot chamber die-casting machines (e.g., LH, Yizumi, Haitian, Toshiba) via universal wiring interfaces.
Features IP65 protection rating to resist dust, oil, and splashing coolant in harsh workshop environments.
Integrates 8-16 programmable buttons (emergency stop, mode selection, parameter adjustment) with tactile feedback for error-free operation.
Supports both wall-mounted and console-mounted installation to fit different die-casting machine layouts.
Equips LED status indicators (red for fault, green for normal) for at-a-glance operational monitoring, reducing downtime from misjudgment.
Rapid Emergency Response: The front-mounted, ISO 13850-compliant emergency stop button cuts machine power in 0.5 seconds—4x faster than decentralized buttons (2.3 seconds average). This speed reduces mold damage and operator injury risk: a 300T zinc die-casting factory reported zero mold repair costs from jamming incidents after switching, saving $15,000/year. The button also has a twist-to-reset design (prevents accidental activation) and a red LED ring that flashes during faults, ensuring operators can locate it instantly in chaotic workshops.
Industrial-Grade Durability: The 304 stainless steel housing (1.5mm thick) resists corrosion from die-casting coolant and oil, while the IP65 rating blocks dust ingress—tests show the station maintains functionality after 500 hours of exposure to metal dust and daily oil splashes. The buttons use military-grade rubber (Shore A 70 hardness) that withstands 1 million presses (vs. 300,000 presses for generic buttons), extending service life to 8 years—twice that of plastic stations. A Chinese factory with 12 die-casting machines reduced button replacement costs by $800/year after switching.
Error-Free Operation: Color-coded buttons (red = emergency, green = start, blue = mode) and embossed labels (scratch-resistant, UV-printed) eliminate misoperation. The buttons also have a 2mm travel distance (not too short to avoid accidental presses, not too long to slow operation) and a 500g actuation force—optimized for gloved hands (common in die-casting workshops). A Vietnamese factory reported a 90% drop in accidental shutdowns (from 4/month to 0.4/month) because operators no longer pressed the wrong button due to unclear labeling.
Flexible Customization: Supports 8-16 button configurations to match specific die-casting processes (e.g., 12-button for 800T machines with auto-lubrication, 8-button for 30T small machines). We also offer custom label printing (e.g., “Mold Clamp” instead of generic “Function 1”) and interface adaptation (e.g., Profinet, Modbus) for factory automation systems. A German die-casting plant needed a station with 14 buttons (including “Coolant On/Off”)—we delivered the customized model in 10 days, fitting their existing 600T machine perfectly.
Easy Integration & Maintenance: The station uses a 16-pin universal connector that plugs into most die-casting machine control panels—installation takes 30 minutes (vs. 2 hours for wired stations) and requires no specialized tools. The back panel has a detachable wiring cover (with labeled terminals) for easy troubleshooting, while the buttons are snap-in design (replaceable in 2 minutes without opening the housing). A Mexican factory’s maintenance team reduced repair time from 1 hour to 15 minutes per station, saving 48 hours/year in downtime.
| Parameter Name | Specification |
| Applicable Die-Casting Machine Tonnage | 30T-1200T (Cold/Hot Chamber) |
| Compatible Machine Brands | LH, Yizumi, Haitian, Toshiba, Ube, Sandretto |
| Button Quantity | 8-16 (Customizable) |
| Button Type | Emergency Stop (ISO 13850), Start/Stop, Mode Selection, Parameter Adjustment |
| Button Material | Military-Grade Rubber (Shore A 70 Hardness) |
| Housing Material | 304 Stainless Steel (1.5mm Thickness) |
| Protection Rating | IP65 (IEC 60529) |
| Operating Temperature Range | -20℃ to 60℃ |
| Storage Temperature Range | -40℃ to 85℃ |
| Button Service Life | 1 Million Presses |
| LED Indicators | Red (Fault), Green (Normal), Yellow (Standby) |
| Installation Type | Wall-Mounted / Console-Mounted (Customizable) |
| Wiring Interface | 16-Pin Universal Connector (Profinet/Modbus Optional) |
| Dimensions (L×W×H) | 280×180×60mm (8-Button); 380×180×60mm (16-Button) |
| Net Weight | 1.2kg (8-Button); 1.8kg (16-Button) |
| Certifications | CE (EN 60947), ISO 9001, RoHS |
| Warranty | 3 Years (Housing), 1 Year (Buttons/LEDs) |
30T-200T Small Die-Casting Machines (Zinc Alloy): Ideal for producing small parts like hardware or electronics components. The 8-button configuration (emergency stop, start, mold open/close, injection) fits the compact layout of small machines. A Chinese zinc die-casting factory used the wall-mounted model to free up console space, allowing operators to access the machine’s feed hopper more easily—reducing feeding time by 10%/shift.
300T-800T Medium Die-Casting Machines (Aluminum Alloy): Perfect for auto parts (e.g., engine brackets, wheel hubs). The 12-14 button setup includes functions like auto-lubrication, coolant control, and pressure adjustment—critical for complex aluminum casting. A Thai auto parts supplier reported a 15% increase in production efficiency because operators no longer had to walk to separate control panels to adjust coolant flow.
1000T-1200T Large Die-Casting Machines (Magnesium Alloy): Suitable for heavy-duty parts like aerospace components. The IP65 protection and corrosion-resistant housing withstands the high coolant usage of large machines, while the 16-button configuration supports advanced functions (e.g., mold preheating, part ejection). A U.S. aerospace factory reduced button failure rates from 2/year to 0/year, ensuring compliance with strict production schedules.
Multi-Shift Production Lines: The LED status indicators and durable buttons are critical for 24/7 operations. Operators on night shifts can quickly identify machine status without checking manuals, while the long button life reduces maintenance during off-hours. A Brazilian factory running 3 shifts/day eliminated 2 night-shift downtime incidents/year caused by button failures.
Custom Die-Casting Workshops: The customizable button layout and labeling fit the diverse machine types (e.g., 50T hot chamber for zinc, 600T cold chamber for aluminum) in custom workshops. A German workshop with 7 different die-casting machines used 3 customized stations (8-button, 12-button, 16-button) to standardize operation—reducing training time for new operators from 1 week to 2 days.
Prevent Accidents & Reduce Repair Costs: The 0.5-second emergency stop cuts mold jamming damage by 90%, while the IP65 protection prevents short circuits from oil/dust. For a factory with 5 die-casting machines, this saves $10,000-18,000/year in repair and downtime costs—far exceeding the station’s investment.
Lower Long-Term Operational Costs: The 8-year service life and 1 million-button press durability reduce replacement frequency by 50% compared to generic stations. The easy maintenance (2-minute button replacement) also cuts labor costs—maintenance teams spend 75% less time on station repairs.
Improve Operational Efficiency: Centralized controls and clear labeling reduce operation time per cycle by 5-8 seconds. For a machine producing 1,000 parts/day, this adds 83-133 extra parts/week—equivalent to $2,000-3,200 in additional revenue monthly for high-value parts like auto components.
Simplify Compliance & Training: The CE and ISO certifications help B2B users meet international safety standards (e.g., EU Machinery Directive 2006/42/EC), eliminating export barriers. The standardized, color-coded design also reduces operator training time by 60%—critical for factories with high staff turnover.
Adapt to Diverse Production Needs: The customizable button quantity and interface support future machine upgrades (e.g., adding auto-ejection to a 300T machine). This flexibility means users don’t need to buy new stations when expanding production—saving 30% on equipment costs.
Pre-Operation Checks:
Inspect the station for physical damage: Check the housing for dents (can compromise IP65 protection) and buttons for cracks. If damage is found, replace the affected part immediately (buttons are snap-in for quick replacement).
Test the emergency stop button: Press it to confirm the machine shuts down within 0.5 seconds, then twist to reset. Verify the red LED ring flashes during activation—dim or non-functional LEDs increase accident risk.
Clean the panel: Wipe the surface with a lint-free cloth dipped in mild detergent (avoid harsh solvents like acetone) to remove oil and dust. Buildup on buttons can cause sticky operation—cleaning takes 2 minutes and should be done daily.
Check wiring connections: Ensure the 16-pin connector is fully inserted (no loose pins) and the mounting brackets are tight (vibration can loosen them). Loose connections cause 30% of station malfunctions.
Daily Operation Tips:
Use gloved hands (as in standard die-casting practice) but avoid excessive force when pressing buttons—500g of pressure is sufficient (excess force shortens button life).
Monitor LED indicators: Green = normal (proceed), yellow = standby (check parameters), red = fault (press emergency stop if not already activated). Never ignore red LEDs—they indicate issues like low coolant or mold misalignment.
Document button usage: Log any unresponsive buttons or false alarms (e.g., emergency stop activating without pressing) to identify recurring issues. This data helps maintenance teams schedule proactive repairs.
Regular Maintenance Schedule:
Weekly: Inspect button travel distance (should be 2mm; if less, clean the button housing to remove debris). Test all buttons for consistent tactile feedback—spongy buttons indicate internal wear and need replacement.
Monthly: Tighten mounting brackets (use a torque wrench to 8N·m) and check the IP65 seal (apply a thin layer of silicone grease if dry to maintain water resistance). For wall-mounted stations, check for corrosion on the back panel (common in humid workshops).
Quarterly: Use a multimeter to test button electrical continuity (should show 0Ω when pressed, ∞ when not). Replace buttons with inconsistent continuity—this prevents intermittent malfunctions.
Annually: Replace all LEDs (even if functional—brightness degrades by 30% after 1 year) and inspect the internal wiring (look for frayed insulation). Our after-sales team offers annual inspection service for bulk orders.
Button Quantity & Function: Choose 8-16 buttons with specific functions (e.g., “Mold Preheat,” “Part Eject,” “Auto-Lubrication”) to match your die-casting machine’s capabilities. For example, a 800T machine with a robotic arm may need a “Robot Start” button, while a 50T machine may only need basic start/stop controls.
Labeling & Color Coding: Customize button labels with your preferred terminology (e.g., “Zinc Injection” instead of “Injection 1”) and color schemes (e.g., orange for “Part Eject” if your factory uses orange for handling equipment). Labels are UV-printed and scratch-resistant, lasting 5+ years.
Interface & Integration: Adapt the station to your factory’s automation system with protocols like Profinet, Modbus, or Ethernet/IP. We also provide custom wiring harnesses to connect to non-standard die-casting machines (e.g., older models with proprietary interfaces).
Installation Type & Dimensions: Modify the station for console-mounted (flush with machine control panel) or wall-mounted (with extended brackets for hard-to-reach areas) use. We can also adjust dimensions (e.g., 320×180×60mm for narrow consoles) to fit space constraints.
Special Environments: For extreme conditions (e.g., high-temperature workshops above 60℃), we offer high-temperature resistant buttons (up to 80℃) and heat-shielding housing. For coastal factories (high humidity), we provide 316 stainless steel housing (more corrosion-resistant than 304).
Warranty Coverage: 3-year warranty for the stainless steel housing (covers corrosion, dents from normal use) and 1-year warranty for buttons/LEDs. If a component fails within warranty, we send a replacement part via express shipping (free of charge) and provide step-by-step installation guides.
24/7 Technical Support: Our team of 4 control system engineers (with 7+ years of die-casting experience) offers round-the-clock support via phone, WhatsApp, and video call. For urgent issues (e.g., non-functional emergency stop), we respond within 30 minutes and resolve 80% of problems remotely. A Chinese factory resolved an emergency stop issue in 40 minutes via video call, avoiding 2 hours of downtime.
Sample & Testing Program: For first-time buyers, we offer a 30-day trial of the standard 8-button station (you only pay shipping). This allows you to test compatibility with your die-casting machine and evaluate durability before placing a bulk order. A U.S. factory used the trial to confirm the station worked with their 1200T machine, then ordered 10 units.
Bulk Order Benefits: For orders over 5 stations, we offer:
7% discount on total cost
Free custom labeling and interface adaptation
On-site installation training (1 day) for your maintenance team
Spare Parts Supply: We stock buttons, LEDs, and connectors in 3 regional warehouses (China, Germany, U.S.). For urgent needs, we offer 24-hour delivery to major industrial hubs (e.g., Shanghai, Detroit, Munich). A European client received replacement buttons in 12 hours, minimizing downtime to 1 hour.
Specialization in Die-Casting Control Systems: We don’t make generic industrial buttons—we focus exclusively on die-casting machine control stations. Our R&D team works with 30+ die-casting factories yearly to test products in real-world conditions (oil, dust, vibration), ensuring our stations solve actual pain points (not just meet specs).
Proven B2B Track Record: Over 250 die-casting manufacturers in 38 countries use our stations, including 2 of the top 5 global auto parts suppliers. A Japanese client has used 15 of our stations for 4 years, with zero safety incidents and 95% button functionality retention—they renewed their annual order for the 4th consecutive year.
Technical Expertise & Compliance: We hold 2 patents for die-casting button station design (e.g., dust-proof button housing, rapid emergency response circuit) and meet strict standards like CE (EN 60947) and ISO 9001. Our stations comply with EU Machinery Directive 2006/42/EC, helping exporters avoid costly rejections in European markets.
Cost-Effective ROI: Our stations cost 30% more than generic plastic stations but deliver 3x longer service life, 90% fewer accidents, and 75% less maintenance time. Most customers achieve full ROI in 8-12 months—for a factory with 6 machines, that’s $36,000 in savings over 5 years.
Flexible Lead Times: Standard stations (8-button, 12-button) are in stock (delivery within 3-5 days). Customized models take 7-12 days—40% faster than competitors (who typically take 14-21 days). A Canadian factory needed 8 customized 14-button stations for a new production line; we delivered them in 10 days, helping them start production on schedule.
Q1: Is this station compatible with my old 200T die-casting machine (purchased in 2015)?
Q2: How do I replace a faulty button?
Q3: Can the station be used in outdoor or extremely dusty workshops?
Q4: Does the station support remote monitoring (e.g., checking button status via MES)?
Customizable control station designed exclusively for die-casting machines, centralizing critical operations (start/stop, mold clamping, emergency shutdown) to streamline workflow.
Compatible with 30T-1200T cold/hot chamber die-casting machines (e.g., LH, Yizumi, Haitian, Toshiba) via universal wiring interfaces.
Features IP65 protection rating to resist dust, oil, and splashing coolant in harsh workshop environments.
Integrates 8-16 programmable buttons (emergency stop, mode selection, parameter adjustment) with tactile feedback for error-free operation.
Supports both wall-mounted and console-mounted installation to fit different die-casting machine layouts.
Equips LED status indicators (red for fault, green for normal) for at-a-glance operational monitoring, reducing downtime from misjudgment.
Rapid Emergency Response: The front-mounted, ISO 13850-compliant emergency stop button cuts machine power in 0.5 seconds—4x faster than decentralized buttons (2.3 seconds average). This speed reduces mold damage and operator injury risk: a 300T zinc die-casting factory reported zero mold repair costs from jamming incidents after switching, saving $15,000/year. The button also has a twist-to-reset design (prevents accidental activation) and a red LED ring that flashes during faults, ensuring operators can locate it instantly in chaotic workshops.
Industrial-Grade Durability: The 304 stainless steel housing (1.5mm thick) resists corrosion from die-casting coolant and oil, while the IP65 rating blocks dust ingress—tests show the station maintains functionality after 500 hours of exposure to metal dust and daily oil splashes. The buttons use military-grade rubber (Shore A 70 hardness) that withstands 1 million presses (vs. 300,000 presses for generic buttons), extending service life to 8 years—twice that of plastic stations. A Chinese factory with 12 die-casting machines reduced button replacement costs by $800/year after switching.
Error-Free Operation: Color-coded buttons (red = emergency, green = start, blue = mode) and embossed labels (scratch-resistant, UV-printed) eliminate misoperation. The buttons also have a 2mm travel distance (not too short to avoid accidental presses, not too long to slow operation) and a 500g actuation force—optimized for gloved hands (common in die-casting workshops). A Vietnamese factory reported a 90% drop in accidental shutdowns (from 4/month to 0.4/month) because operators no longer pressed the wrong button due to unclear labeling.
Flexible Customization: Supports 8-16 button configurations to match specific die-casting processes (e.g., 12-button for 800T machines with auto-lubrication, 8-button for 30T small machines). We also offer custom label printing (e.g., “Mold Clamp” instead of generic “Function 1”) and interface adaptation (e.g., Profinet, Modbus) for factory automation systems. A German die-casting plant needed a station with 14 buttons (including “Coolant On/Off”)—we delivered the customized model in 10 days, fitting their existing 600T machine perfectly.
Easy Integration & Maintenance: The station uses a 16-pin universal connector that plugs into most die-casting machine control panels—installation takes 30 minutes (vs. 2 hours for wired stations) and requires no specialized tools. The back panel has a detachable wiring cover (with labeled terminals) for easy troubleshooting, while the buttons are snap-in design (replaceable in 2 minutes without opening the housing). A Mexican factory’s maintenance team reduced repair time from 1 hour to 15 minutes per station, saving 48 hours/year in downtime.
| Parameter Name | Specification |
| Applicable Die-Casting Machine Tonnage | 30T-1200T (Cold/Hot Chamber) |
| Compatible Machine Brands | LH, Yizumi, Haitian, Toshiba, Ube, Sandretto |
| Button Quantity | 8-16 (Customizable) |
| Button Type | Emergency Stop (ISO 13850), Start/Stop, Mode Selection, Parameter Adjustment |
| Button Material | Military-Grade Rubber (Shore A 70 Hardness) |
| Housing Material | 304 Stainless Steel (1.5mm Thickness) |
| Protection Rating | IP65 (IEC 60529) |
| Operating Temperature Range | -20℃ to 60℃ |
| Storage Temperature Range | -40℃ to 85℃ |
| Button Service Life | 1 Million Presses |
| LED Indicators | Red (Fault), Green (Normal), Yellow (Standby) |
| Installation Type | Wall-Mounted / Console-Mounted (Customizable) |
| Wiring Interface | 16-Pin Universal Connector (Profinet/Modbus Optional) |
| Dimensions (L×W×H) | 280×180×60mm (8-Button); 380×180×60mm (16-Button) |
| Net Weight | 1.2kg (8-Button); 1.8kg (16-Button) |
| Certifications | CE (EN 60947), ISO 9001, RoHS |
| Warranty | 3 Years (Housing), 1 Year (Buttons/LEDs) |
30T-200T Small Die-Casting Machines (Zinc Alloy): Ideal for producing small parts like hardware or electronics components. The 8-button configuration (emergency stop, start, mold open/close, injection) fits the compact layout of small machines. A Chinese zinc die-casting factory used the wall-mounted model to free up console space, allowing operators to access the machine’s feed hopper more easily—reducing feeding time by 10%/shift.
300T-800T Medium Die-Casting Machines (Aluminum Alloy): Perfect for auto parts (e.g., engine brackets, wheel hubs). The 12-14 button setup includes functions like auto-lubrication, coolant control, and pressure adjustment—critical for complex aluminum casting. A Thai auto parts supplier reported a 15% increase in production efficiency because operators no longer had to walk to separate control panels to adjust coolant flow.
1000T-1200T Large Die-Casting Machines (Magnesium Alloy): Suitable for heavy-duty parts like aerospace components. The IP65 protection and corrosion-resistant housing withstands the high coolant usage of large machines, while the 16-button configuration supports advanced functions (e.g., mold preheating, part ejection). A U.S. aerospace factory reduced button failure rates from 2/year to 0/year, ensuring compliance with strict production schedules.
Multi-Shift Production Lines: The LED status indicators and durable buttons are critical for 24/7 operations. Operators on night shifts can quickly identify machine status without checking manuals, while the long button life reduces maintenance during off-hours. A Brazilian factory running 3 shifts/day eliminated 2 night-shift downtime incidents/year caused by button failures.
Custom Die-Casting Workshops: The customizable button layout and labeling fit the diverse machine types (e.g., 50T hot chamber for zinc, 600T cold chamber for aluminum) in custom workshops. A German workshop with 7 different die-casting machines used 3 customized stations (8-button, 12-button, 16-button) to standardize operation—reducing training time for new operators from 1 week to 2 days.
Prevent Accidents & Reduce Repair Costs: The 0.5-second emergency stop cuts mold jamming damage by 90%, while the IP65 protection prevents short circuits from oil/dust. For a factory with 5 die-casting machines, this saves $10,000-18,000/year in repair and downtime costs—far exceeding the station’s investment.
Lower Long-Term Operational Costs: The 8-year service life and 1 million-button press durability reduce replacement frequency by 50% compared to generic stations. The easy maintenance (2-minute button replacement) also cuts labor costs—maintenance teams spend 75% less time on station repairs.
Improve Operational Efficiency: Centralized controls and clear labeling reduce operation time per cycle by 5-8 seconds. For a machine producing 1,000 parts/day, this adds 83-133 extra parts/week—equivalent to $2,000-3,200 in additional revenue monthly for high-value parts like auto components.
Simplify Compliance & Training: The CE and ISO certifications help B2B users meet international safety standards (e.g., EU Machinery Directive 2006/42/EC), eliminating export barriers. The standardized, color-coded design also reduces operator training time by 60%—critical for factories with high staff turnover.
Adapt to Diverse Production Needs: The customizable button quantity and interface support future machine upgrades (e.g., adding auto-ejection to a 300T machine). This flexibility means users don’t need to buy new stations when expanding production—saving 30% on equipment costs.
Pre-Operation Checks:
Inspect the station for physical damage: Check the housing for dents (can compromise IP65 protection) and buttons for cracks. If damage is found, replace the affected part immediately (buttons are snap-in for quick replacement).
Test the emergency stop button: Press it to confirm the machine shuts down within 0.5 seconds, then twist to reset. Verify the red LED ring flashes during activation—dim or non-functional LEDs increase accident risk.
Clean the panel: Wipe the surface with a lint-free cloth dipped in mild detergent (avoid harsh solvents like acetone) to remove oil and dust. Buildup on buttons can cause sticky operation—cleaning takes 2 minutes and should be done daily.
Check wiring connections: Ensure the 16-pin connector is fully inserted (no loose pins) and the mounting brackets are tight (vibration can loosen them). Loose connections cause 30% of station malfunctions.
Daily Operation Tips:
Use gloved hands (as in standard die-casting practice) but avoid excessive force when pressing buttons—500g of pressure is sufficient (excess force shortens button life).
Monitor LED indicators: Green = normal (proceed), yellow = standby (check parameters), red = fault (press emergency stop if not already activated). Never ignore red LEDs—they indicate issues like low coolant or mold misalignment.
Document button usage: Log any unresponsive buttons or false alarms (e.g., emergency stop activating without pressing) to identify recurring issues. This data helps maintenance teams schedule proactive repairs.
Regular Maintenance Schedule:
Weekly: Inspect button travel distance (should be 2mm; if less, clean the button housing to remove debris). Test all buttons for consistent tactile feedback—spongy buttons indicate internal wear and need replacement.
Monthly: Tighten mounting brackets (use a torque wrench to 8N·m) and check the IP65 seal (apply a thin layer of silicone grease if dry to maintain water resistance). For wall-mounted stations, check for corrosion on the back panel (common in humid workshops).
Quarterly: Use a multimeter to test button electrical continuity (should show 0Ω when pressed, ∞ when not). Replace buttons with inconsistent continuity—this prevents intermittent malfunctions.
Annually: Replace all LEDs (even if functional—brightness degrades by 30% after 1 year) and inspect the internal wiring (look for frayed insulation). Our after-sales team offers annual inspection service for bulk orders.
Button Quantity & Function: Choose 8-16 buttons with specific functions (e.g., “Mold Preheat,” “Part Eject,” “Auto-Lubrication”) to match your die-casting machine’s capabilities. For example, a 800T machine with a robotic arm may need a “Robot Start” button, while a 50T machine may only need basic start/stop controls.
Labeling & Color Coding: Customize button labels with your preferred terminology (e.g., “Zinc Injection” instead of “Injection 1”) and color schemes (e.g., orange for “Part Eject” if your factory uses orange for handling equipment). Labels are UV-printed and scratch-resistant, lasting 5+ years.
Interface & Integration: Adapt the station to your factory’s automation system with protocols like Profinet, Modbus, or Ethernet/IP. We also provide custom wiring harnesses to connect to non-standard die-casting machines (e.g., older models with proprietary interfaces).
Installation Type & Dimensions: Modify the station for console-mounted (flush with machine control panel) or wall-mounted (with extended brackets for hard-to-reach areas) use. We can also adjust dimensions (e.g., 320×180×60mm for narrow consoles) to fit space constraints.
Special Environments: For extreme conditions (e.g., high-temperature workshops above 60℃), we offer high-temperature resistant buttons (up to 80℃) and heat-shielding housing. For coastal factories (high humidity), we provide 316 stainless steel housing (more corrosion-resistant than 304).
Warranty Coverage: 3-year warranty for the stainless steel housing (covers corrosion, dents from normal use) and 1-year warranty for buttons/LEDs. If a component fails within warranty, we send a replacement part via express shipping (free of charge) and provide step-by-step installation guides.
24/7 Technical Support: Our team of 4 control system engineers (with 7+ years of die-casting experience) offers round-the-clock support via phone, WhatsApp, and video call. For urgent issues (e.g., non-functional emergency stop), we respond within 30 minutes and resolve 80% of problems remotely. A Chinese factory resolved an emergency stop issue in 40 minutes via video call, avoiding 2 hours of downtime.
Sample & Testing Program: For first-time buyers, we offer a 30-day trial of the standard 8-button station (you only pay shipping). This allows you to test compatibility with your die-casting machine and evaluate durability before placing a bulk order. A U.S. factory used the trial to confirm the station worked with their 1200T machine, then ordered 10 units.
Bulk Order Benefits: For orders over 5 stations, we offer:
7% discount on total cost
Free custom labeling and interface adaptation
On-site installation training (1 day) for your maintenance team
Spare Parts Supply: We stock buttons, LEDs, and connectors in 3 regional warehouses (China, Germany, U.S.). For urgent needs, we offer 24-hour delivery to major industrial hubs (e.g., Shanghai, Detroit, Munich). A European client received replacement buttons in 12 hours, minimizing downtime to 1 hour.
Specialization in Die-Casting Control Systems: We don’t make generic industrial buttons—we focus exclusively on die-casting machine control stations. Our R&D team works with 30+ die-casting factories yearly to test products in real-world conditions (oil, dust, vibration), ensuring our stations solve actual pain points (not just meet specs).
Proven B2B Track Record: Over 250 die-casting manufacturers in 38 countries use our stations, including 2 of the top 5 global auto parts suppliers. A Japanese client has used 15 of our stations for 4 years, with zero safety incidents and 95% button functionality retention—they renewed their annual order for the 4th consecutive year.
Technical Expertise & Compliance: We hold 2 patents for die-casting button station design (e.g., dust-proof button housing, rapid emergency response circuit) and meet strict standards like CE (EN 60947) and ISO 9001. Our stations comply with EU Machinery Directive 2006/42/EC, helping exporters avoid costly rejections in European markets.
Cost-Effective ROI: Our stations cost 30% more than generic plastic stations but deliver 3x longer service life, 90% fewer accidents, and 75% less maintenance time. Most customers achieve full ROI in 8-12 months—for a factory with 6 machines, that’s $36,000 in savings over 5 years.
Flexible Lead Times: Standard stations (8-button, 12-button) are in stock (delivery within 3-5 days). Customized models take 7-12 days—40% faster than competitors (who typically take 14-21 days). A Canadian factory needed 8 customized 14-button stations for a new production line; we delivered them in 10 days, helping them start production on schedule.
Q1: Is this station compatible with my old 200T die-casting machine (purchased in 2015)?
Q2: How do I replace a faulty button?
Q3: Can the station be used in outdoor or extremely dusty workshops?
Q4: Does the station support remote monitoring (e.g., checking button status via MES)?
